High-Speed Aluminum Milling in Job Shop Settings

Process Overview
Thanks to StoneyCNC for sharing a detailed look at aluminum milling on a vertical CNC machine. The focus is on 2.5x and 3x milling, a core task in job shops and wood/metal working environments.

Machining Tools and Workflow
The EXECUTIVE Model 8 machine employs an 8mm carbide end mill, running at 24,000 RPM and a 1200mm/min feed rate. The process involves face milling, rough-milling rectangular cavities, and forming flat-bottomed pockets in aluminum stocks, as observed in the video sequences. Coolant flow, chip guides, and accurate probing ensure consistent results throughout the operation.

Software Integration
ENCY CAD/CAM software was used to generate toolpaths and control the multi-step cutting process. Its reliable workflows support complex milling in both woodworking and diverse job shop applications, helping deliver clean features and high-quality finishes, as seen in the images.