ENCY Hyper: Redefining How Robots Think, Move, and Collaborate

14 Nov 2025
By merging simulation and execution into a single continuous process, ENCY Hyper establishes a new standard for industrial robotics — one where engineers and robots truly work side by side.

In the evolving world of industrial robotics, one question has remained unsolved for decades: How do you connect the precision of digital simulation with the reality of a live production cell — without losing time, safety, or control?

The engineers at ENCY Software have built the answer. Their new platform, ENCY Hyper, introduces a revolutionary concept: hybrid robot programming — a unified environment that merges online, offline, and AI-assisted methods into one seamless workflow.

A Long-Awaited Breakthrough

For years, manufacturers have faced the same dilemma:

  • Online teaching is simple and direct, but programming point by point means production must stop.
  • Text-based coding offers full control, but every robot brand uses its own syntax, locking engineers into narrow ecosystems.
  • Offline simulation enables virtual programming and collision checks, yet often fails to reflect the true behavior of a real robot cell.
  • AI automation adds intelligence but struggles with complex, non-repetitive tasks where human insight is still irreplaceable.

Each of these methods served its purpose — but never together. ENCY Hyper changes that equation.

Introducing ENCY Hyper: The Hybrid Era Begins

At its core, ENCY Hyper is designed to eliminate the walls between the virtual and the physical. It allows engineers to model, simulate, test, and execute robot programs in one continuous environment — where every motion in the real robot is mirrored by its digital twin, in real time.

The interface is modern and visual, built for touchscreens and intuitive control. Programs are created using drag-and-connect logic blocks, not lines of code.

The platform includes four interconnected modes that guide users through the entire process:

  • Cell Mode: Build or import your robot cell from ENCY MachineMaker and modify its layout in 3D.
  • Parts Mode: Define CAD or parametric parts, add gripping points, and organize them within the workspace.
  • Programming Mode: Create your sequence visually, simulate, and switch to live testing with a single click.
  • Run Mode: Execute on the real robot while monitoring every movement, tool state, and sensor in real time.

All motion data, device drivers, and safety controls are managed in one place. Built-in collision avoidance, real-time feedback, and brand-independent drivers make ENCY Hyper compatible with a wide range of industrial robots.

From Simple Tasks to Smart Automation

Used as a standalone solution, ENCY Hyper excels at everyday automation: pick-and-place, palletizing, packaging, machine tending, assembly, inspection.

Instead of stopping the line to teach every move, operators can simply connect functional blocks and press “Run.” The robot moves, learns, and reacts — safely, predictably, and efficiently.

This approach transforms programming from a bottleneck into a creative tool. Even users without deep programming experience can now deploy flexible automation systems within hours, not days.

ENCY Hyper + ENCY Robot: A Perfect Pair

The real magic happens when ENCY Hyper works together with ENCY Robot, the company’s CAM-based offline programming system. Together they form ENCY Hyper Max — a powerhouse for high-end processes such as robotic milling, welding, polishing, coating, and additive manufacturing.

In this configuration, ENCY Robot generates precise trajectories, while ENCY Hyper connects directly to the physical robot for instant testing and adjustment. Engineers can fine-tune paths, speeds, and tool orientations live, with immediate visual feedback — with no need to return to the CAM workstation, since ENCY Robot runs in the background and automatically performs all necessary calculations whenever parameters are changed.

The result: drastically shorter commissioning time, continuous optimization, and a much tighter integration between the digital twin and the physical robot.

Who Gains the Most

ENCY Hyper isn’t just another software tool. It’s a shift in philosophy — from programming robots to collaborating with them.

Unlike traditional online methods, it keeps robots productive while being programmed. Unlike pure offline systems, it stays connected to the real world, enabling calibration and correction on the fly. And unlike AI-only approaches, it combines automation with full human oversight.

It’s precise like offline, interactive like online, and intelligent like AI — all at once.

A New Standard for Modern Robotics

By merging simulation and execution into a single continuous process, ENCY Hyper establishes a new standard for industrial robotics — one where engineers and robots truly work side by side.

It’s more than a tool. It’s a vision of how manufacturing will evolve in the years ahead: connected, adaptive, and human-centered.

Explore the next generation of robot programming at encycam.com and experience how ENCY Hyper turns the digital twin into a living, working system.