Five-Axis Robotic Milling of Foam Prototypes for Mold Making

Shared by MecDATA SCP
This demonstration showcases how a six-axis KUKA robotic arm, programmed with ENCY Robot, executes complex milling tasks on polystyrene blocks. As seen in the video, the robot accurately follows advanced CAM-generated toolpaths to sculpt detailed stepped and freeform geometries ideal for mold prototypes.

Robotic Milling in Action
The footage showcases the machine’s ability to perform intricate multiaxis machining, removing layers of foam with precise control. The combined use of ENCY and G-Code allows real-time visualization and reliable execution, supporting efficient programming and control throughout the job.

Practical Results in Job Shop and Die & Mold Sectors
The process is especially suited for prototyping and producing dies and molds within dynamic job shop environments. By utilizing robot milling and multiaxis strategies, manufacturers in these sectors can achieve reliable and repeatable results for complex tooling tasks.