Large-Scale Foam Machining for Sculpture Prototyping

Shared by ENCY CAM Global India
This post highlights a complex foam machining process captured in the shared images and videos. A robot, equipped with a specialized foam-cutting spindle and dust extraction, carves large polystyrene blocks with controlled precision, producing contoured prototypes that display clear toolpath ridges and textured surfaces.

Film Production & Entertainment Applications
These processes are essential in the film production and entertainment industry, where high-quality, large-format sculptural props and set pieces are required. The use of 2.5x and 3x mill operations ensures both speed and surface accuracy in carving foam for rapid prototyping.

Support from ENCY CAD/CAM Software
All machining was programmed and managed using ENCY Robot software, which allows flexible toolpath generation and efficient workflow for intricate sculpture and foam-cutting projects. This enables users to tackle challenging shapes with confidence in both creative and production settings.