Large-Scale Robotic Milling for Film Prototypes

Innovative Foam Sculpting in Film Production
Shared by blueflame3d, this project highlights the use of a six-axis industrial robot arm for CNC milling in the film production and entertainment sector. The robotic setup, shown in the video, mills large polystyrene blocks to create contoured prototype molds—an essential step for set design and custom props.

Technical Automation with ENCY Solutions
Powered by ENCY Robot the workflow enables precise 5-6D robotic milling operations. As seen in the footage, the system carves aerodynamic and stepped contours with consistency, making it well-suited for complex shapes required in artistic and manufacturing processes.

Quality and Efficiency in Robotic Toolpaths
The use of ENCY’s integrated toolpath programming supports efficient mold creation, reducing manual preparation and streamlining the transition from digital design to finished prototype. This enhances both turnaround times and mold quality for specialized film applications.