Unique Surface Results Achieved with HSM Machining

Practical Outcomes in CNC Milling
Shared by Form Forged, this project demonstrates roughing toolpaths used as a finishing strategy when machining pocket features in aluminum and acrylic. As seen in the videos, vertical CNC milling centers equipped with single- and multi-flute end mills cut angled pockets, recesses, and ribs, producing consistent textures—sometimes a rough pass delivers the ideal surface.

Software Capabilities for Complex Parts
The work utilizes ENCY CAD/CAM software and MachineMaker across HSM and adaptive, as well as 2.5x and 3x milling applications. Flood coolant, effective chip removal, and high-speed operations are evident throughout the machining of transparent plastic and aluminum blocks.

Applications in the Machine Tool Industry
This process highlights practical approaches to toolpath selection and part finishing, relevant to the demands of precision-focused machine tool applications.